BS EN 17059:2018
$215.11
Plating and anodizing lines. Safety requirements
Published By | Publication Date | Number of Pages |
BSI | 2018 | 80 |
This document describes all significant hazards, hazardous situations and events relating to plating and anodizing lines, when used as intended and in compliance with the foreseeable conditions of the manufacturer. In addition, procedures for testing and measuring safety requirements, marking of equipment and minimum operation requirements are specified. For reference to plating lines and anodizing lines the term plating line is used in this document. This document applies to the design and construction of plating lines and anodizing lines including its transporter systems for surface treatment of industrial products by means of inorganic or organic electrolytes or by means of other process chemistries. Plating lines and anodizing lines in terms of this standard are arrangements of process tanks for: – electrolytic treatment of work pieces (e.g. electrocleaning, passivation, electroetching, burnishing, electrolytic polishing and brightening, drying); – wet chemical treatment of work pieces (e.g. degreasing, passivation, chemical polishing, etching, pickling, blackening); – electrolytic and electro-less metal deposition, even on non-metallic work pieces made electrically conductive by corresponding treatment; – changing of substance composition on the surface of metallic work pieces e.g. burnishing, blackening, phosphatizing, chromating and; – anodizing (anodic oxidation); including rinsing tanks and the corresponding transporter equipment (e.g. transporter systems, handling gantry, bean, etc.), where the products are lifted in and out of tanks. This document distinguishes between the following types of plating lines: – Type 1: manual lines; – Type 2: semi-automatic lines; – Type 3: fully automatic lines. Furthermore, it specifies equipment marking and requirements on user information. This document does not deal with hazards resulting from plating linesparts above category 1 of PED (Pressure Equipment Directive). This document is not applicable to: — transporter systems of carrousel lines (see EN 618 and EN 15095) (For transporter systems of carrousel lines see EN 618 and EN 15095); — equipment for the preparation and treatment of water and wastewater; — machinery for dip coating and electro-deposition of organic liquid coating material (EN 12581); — horizontal plating lines (e.g. printed circuit board, etching, reel to reel, continuous plating lines); — machinery for surface cleaning and surface pre-treatment of industrial items using liquids or vapours (EN 12921-1, EN 12921-2, EN 12921-3, EN 12921-4). NOTE Machinery for surface cleaning and surface pre-treatment (EN 12921 series) could be part of a plating line.
PDF Catalog
PDF Pages | PDF Title |
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2 | undefined |
10 | 1 Scope |
11 | 2 Normative references |
13 | 3 Terms and definitions |
19 | 4 Requirements 4.1 General 4.2 Mechanical safety requirements 4.2.1 General 4.2.2 Measures against shearing, crushing, cutting, drawing in and impact hazards 4.2.2.1 Safeguarding against danger points |
20 | 4.2.2.2 Safety measures against hazardous movements |
21 | 4.2.3 Safety measures against loss of stability 4.2.3.1 Safety measures against loss of stability of plating lines |
22 | 4.2.3.2 Safety measures against loss of stability of the transporter system 4.2.4 Safety measures against entanglement and entrapment 4.2.4.1 Means of escape |
23 | 4.2.4.2 Moving or rotating elements 4.2.5 Safety measures against slipping, tripping and falling 4.2.6 Safety measures against hazards by pressurized materials 4.3 Electrical safety requirements 4.3.1 General 4.3.2 Safety measures against electric shock |
24 | 4.3.3 Protective measures against external effects on electrical equipment 4.3.4 Protective measures against electric sparks / arcs 4.4 Safety requirements and protective measures against thermal hazards 4.4.1 General |
25 | 4.4.2 Measures against skin contact with hot surfaces 4.4.3 Measures against skin contact with hot fluids 4.4.4 Measures against thermal radiation and/or – convection |
26 | 4.4.5 Measures against overheating of process chemistries |
27 | 4.5 Safety requirements and protective measures against noise 4.6 Hazardous substances 4.6.1 General 4.6.1.1 Introduction 4.6.1.2 Low emission processes |
28 | 4.6.1.3 Forced ventilation (make-up air and exhaust air systems) |
30 | 4.6.2 Health 4.6.2.1 Measures against contact with and/or absorption of hazardous liquids |
31 | 4.6.2.2 Protective measures against inhalation of hazardous substances 4.6.2.3 Protective measures against contact with hazardous foams or inhalation of hazardous gases released by fire extinguishing device 4.6.3 Explosion 4.6.3.1 General 4.6.3.2 Classification into hazardous areas |
32 | 4.6.3.3 Avoidance or reduction of ignition sources 4.7 Safety measures against fire 4.7.1 General 4.7.2 Ignition sources |
33 | 4.7.3 Constructive measures 4.7.4 Procedural measures 4.7.5 Thermal load |
34 | 4.7.6 Fire alarm and extinguishing system 4.7.7 Additional measures 4.7.8 Information for use 4.8 Safety requirements against hazards by failure of energy supply or control |
35 | 4.9 Safety requirements for control systems 4.9.1 Safety functions |
37 | 4.9.2 Equipment 4.9.2.1 Actuators and control devices at transporter equipment 4.9.2.2 Emergency stop equipment |
38 | 4.9.2.3 Operating mode, mode selector 4.9.2.4 Isolation switch 4.9.2.5 Motion limiting devices 4.9.3 Failure or malfunction of control systems |
39 | 5 Determination of compliance with safety requirements and / or protective measures 5.1 General 5.2 Mechanical hazards 5.3 Electrical hazards 5.4 Thermal hazards 5.5 Noise 5.6 Hazardous substances 5.6.1 General 5.6.1.1 Low Emission processes 5.6.1.2 Forced ventilation |
40 | 5.6.2 Health 5.6.2.1 Measures against contact with and/or absorption of hazardous fluids 5.6.2.2 Protective measures against inhalation of hazardous substances 5.6.2.3 Contact with hazardous foams or inhalation of hazardous gases and vapours emitted by fire extinguishing equipment |
41 | 5.6.3 Explosions 5.6.3.1 General 5.6.3.2 Limitation of concentration 5.6.3.3 Hazardous areas and ignition sources 5.7 Fire 5.8 Failure of energy supply 5.9 Safety requirements for control systems 6 Information for use 6.1 General |
42 | 6.2 Instruction handbook 6.2.1 Minimum information of the instruction handbook |
45 | 6.2.2 Information relating to the use of plating lines 6.2.3 Maintenance 6.2.3.1 Preventive maintenance (servicing and inspection) |
46 | 6.2.3.2 Maintenance |
47 | 6.3 Marking |
48 | Annex A (informative)Significant hazards A.1 General A.2 Mechanical hazards A.2.1 General A.2.2 Shearing, crushing, cutting, drawing in and impact hazard A.2.3 Loss of stability A.2.3.1 Loss of stability of plating lines |
49 | A.2.3.2 Loss of stability of transporter system A.2.4 Entanglement and entrapment A.2.5 Hazards by slipping, tripping or falling A.2.6 Hazards by pressurized materials and equipment |
50 | A.3 Electrical hazards A.3.1 Electromagnetic fields A.3.2 Electric shock A.3.3 Electric sparks / arcs A.4 Thermal hazards A.5 Hazards generated by noise |
51 | A.6 Hazards resulting from dangerous substances A.6.1 Health A.6.2 Explosion hazard |
52 | A.7 Fire A.8 Hazards caused by failure of energy supply or control system |
53 | Annex B (informative)Examples of transporter units |
58 | Annex C (informative)Examples of working areas |
61 | Annex D (normative)Calculation of airflow for tanks with lids and open tanks D.1 Introduction D.2 Calculations for tanks with lids |
63 | D.3 calculations for open tanks |
64 | D.4 Calculations for enclosing hoods, tunnels |
66 | Annex E (normative)Exhaustive list of the captured air velocities (mean speed) in the main bath used in plating and anodizing industry |
77 | Annex ZA (informative)Relationship between this European Standard and the essential requirements of Directive 2006/42/EC aimed to be covered |