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BSI 15/30322401 DC:2015 Edition

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BS EN 16876. Food processing machinery. Soft ice cream machines. Safety and hygiene requirements

Published By Publication Date Number of Pages
BSI 2015 46
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PDF Pages PDF Title
6 Foreword
7 Introduction
8 1 Scope
2 Normative references
9 3 Terms and definitions and description of machines
3.1 Terms and definitions
10 3.2 Description of machines
11 Figure 1 — Typical layout of soft ice cream machinery
12 4 List of significant hazards
4.1 General
4.2 Mechanical hazards
13 Figure 2 — Danger zones of soft ice cream machinery
14 4.3 Electrical hazards
4.4 Thermal hazards
4.5 Hazards generated by noise
4.6 Hazard generated by neglecting ergonomic principles
15 4.7 Hazard generated by neglecting hygienic design principles
4.8 Hazards generated by loss of stability or tipping
5 Safety and hygiene requirements and/or protective measures
5.1 General
5.2 Mechanical hazards
5.2.1 Elimination of hazards by design
5.2.2 Zone 1 – Access to trapping points between the reserve tank mixture and the reserve tank mixture lid
5.2.3 Zone 2 – Access to the rotating devices through the cylinder opening
16 5.2.4 Zone 3 – Access to the transmission mechanism of the mixing device
5.2.5 Zone 4 – Loss of stability of machine – access to areas adjacent to the machine
5.3 Electrical hazards
5.3.1 General
5.3.2 Safety requirements relating to electromagnetic phenomena
5.3.3 Protection against electric shock
5.3.4 Power circuits
17 5.3.5 Earth faults
5.3.6 Emergency stop
5.3.7 Start function
5.3.8 Unexpected start-up
5.3.9 Motor enclosures
5.3.10 Electrical requirements of controls
5.4 Thermal hazards
5.5 Noise control
5.6 Ergonomic design principles
18 5.7 Hygiene requirements
5.7.1 General
5.7.2 Food area
5.7.3 Splash area
5.7.4 Non-food area
5.7.5 Refrigeration
19 Figure 3 — Hygiene areas of soft ice cream machinery
5.8 Harmful substance
6 Verification of safety and hygiene requirements and/or protective measures
Table 1 — Methods of the verification of the compliance with the safety requirements
20 7 Information for use
7.1 General
7.2 Instruction handbook
21 7.3 Service manual
7.4 Cleaning
7.5 Marking
23 Annex A (normative) Noise test code (Grade 2 of accuracy)
A.1 Terms and definitions
A.2 Installation and mounting conditions
A.3 Operating conditions
A.4 Emission sound pressure level determination
A.5 Measurement uncertainties
24 A.6 Information to be recorded
A.7 Information to be reported
A.8 Declaration and verification of noise emission values
25 Annex B (normative) Principles of design to ensure the cleanability of the machinery
B.1 Terms and definitions
B.2 Material of construction
B.2.1 Type of materials
B.2.2 Surface conditions
26 Table B.1 — Surface conditions for food area
Table B.2 — Surface conditions for splash area
B.3 Design
B.3.1 Connection of internal surfaces
B.3.1.1 General
B.3.1.2 Connections of internal surfaces for food area
27 Figure B.1 — Design of two surfaces connection
Figure B.2 — Design of two surfaces connection
28 Figure B.3 — internal angle of two surfaces connection greater than or equal to 135
29 Figure B.4 — dimension between two bends
B.3.1.3 Connections of internal surfaces for splash area
Figure B.5 — Design of two perpendicular surfaces
30 Figure B.6 — Design of the internal angle
Figure B.7 — Weld for two perpendicular surfaces
B.3.1.4 Connections of internal surfaces for non-food area
B.3.2 Surface assemblies and overlaps
B.3.2.1 General
31 B.3.2.2 Surface assemblies and overlaps for food area
B.3.2.2.1 Surface assembly
Figure B.8 — Assembled surfaces by a continuous weld
Figure B.9 — Assembled surfaces by a continuous sealed and flushed joint
B.3.2.2.2 Surface overlapping
32 Figure B.10 — Surface overlapping
Figure B.11 — Surface connections
33 Figure B.12 — Surface connections by continuous sealed and flush jointing
B.3.2.3 Surface assemblies and overlaps for splash area
Figure B.13 — Surface assemblies and overlaps for splash area by means of a profile
34 Figure B.14 — Surface assemblies and overlaps for splash area by flush bonding
Figure B.15 — Surface for splash area with overlapping distance
B.3.2.4 Surface assemblies and overlaps for non-food area
35 B.3.3 Fasteners
B.3.3.1 Fasteners for food area
B.3.3.1.1 General
B.3.3.1.2 Spot-facing
Figure B.16 — Surface assemblies and overlaps for non- food area
B.3.3.1.3 Pin drive systems
B.3.3.2 Fasteners for splash area
36 Figure B.17 — Fasteners for splash area
B.3.3.3 Fasteners for non-food area
B.3.4 Feet, support and bases for cleaning the machines underneath
B.3.4.1 Table-top machines
Table B.3 — Minimum height of the feet related to the access distance
37 Figure B.18 — Table-top machines
38 B.3.4.2 Machines on the floor
B.3.4.2.1 Fixed machines with or without a base
Figure B.19 — Table-top machines jointing with feet ≥ 150 mm
Figure B.20 — Table-top machines jointing with feet < 150 mm
39 Figure B.21 — Table-top machines jointing with foot surface > 1 dm2
B.3.4.2.2 Mobile machines
Figure B.22 — Example of castor
40 B.3.5 Ventilation openings
B.3.5.1 Ventilation openings for non-food area
B.3.5.2 Ventilation openings for splash area
Figure B.23 — Ventilation openings guards
B.3.6 Hinges
41 Figure B.24 — Hinges
B.3.7 Control panel
B.3.7.1 Control panel in the non-food area
B.3.7.2 Control panel in the splash area
42 Figure B.25 — Control panel elements with distance ≥ 20 mm
Figure B.26 — Control panel elements with distance ≤ 12,5 mm
Figure B.27 — Protected control panel elements
43 Annex C (normative) Testing Disinfection of Soft Ice Cream Machines
C.1 Testing disinfection by cleaning
C.1.1 General
C.1.2 Disinfectants
C.1.3 Conducting the machine and process testing
C.1.4 Evaluation of the machine and process testing
C.2 Testing of the pasteurization process
C.2.1 General
C.2.2 Conducting the machine and process testing
44 C.2.3 Evaluation of the machine and pasteurization process testing
C.3 Testing during soft ice cream production
C.3.1 Microbiological criteria for soft ice cream production
Table C.1 — Process hygiene criteria
C.3.2 Verifying the cleaning and disinfection effect
C.3.2.1 General
C.3.2.2 Biuret method
C.3.2.3 Swabbing
C.3.2.4 ATP method
45 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC
46 Bibliography
BSI 15/30322401 DC
$13.70