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BSI PD IEC/TS 63066:2017

$198.66

Low-voltage docking connectors for removable energy storage units

Published By Publication Date Number of Pages
BSI 2017 54
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This document applies to docking connectors (hereinafter referred to as accessories) incorporated in or fixed to electrical equipment, intended to connect removable energy storage units to a dedicated electric power conversion unit, to an energy consuming unit or to another energy storage unit.

These accessories are intended for DC and may include an earth1 contact and/or optional auxiliary contacts for signaling and data. These accessories have a rated current of up to 800 A and rated operating voltages not exceeding 1 000 V DC.

These accessories are not suiTable for mating or unmating under load. These accessories are intended to be installed by instructed persons ( IEC 60050-195:1998 , 195-04-02) or skilled persons ( IEC 60050-195:1998 , 195-04-01) only.

The list of preferred ratings is not intended to exclude other ratings.

This document applies to accessories for use under environmental conditions as described in Clause 32.

These accessories are intended to be connected to current carrying parts in copper or copper alloy only, plated or not plated.

This document also applies to accessories intended to be used at extra-low voltage.

In locations where special conditions prevail, for example on board vehicles, additional requirements may apply.

These accessories are intended to be used with a specific charging system.

NOTE For conditions other than operation, additional requirements could be applicable, for instance IEC 62133 and the UN Recommendations on the Transport of Dangerous Goods section 38.338.3.

PDF Catalog

PDF Pages PDF Title
4 CONTENTS
7 FOREWORD
9 INTRODUCTION
10 1 Scope
2 Normative references
11 3 Terms and definitions
13 4 General
4.1 General requirements
4.2 General notes on tests
4.3 General construction
Figures
Figure 1 – Diagram showing the use of the accessories
14 4.4 Visual examination tests
4.5 Cable to be used
4.6 Voltage and current for test purposes
4.7 Type of accessories
Tables
Table 1 – General design and usage of accessories
15 5 Standard ratings
6 Classification of accessories
Table 2 – Preferred rated currents
17 7 Marking
18 8 Dimensions
9 Protection against electric shock
19 10 Provision for earthing
20 11 Terminals and terminations
12 Interlocks
Table 3 – Short-time test currents
21 13 Resistance to ageing of rubber and thermoplastic material
14 General construction
15 Construction of accessories
16 Degrees of protection
17 Insulation resistance and dielectric strength
18 Mechanical endurance
22 19 Temperature rise
20 Mechanical strength
21 Screws, current-carrying parts and connections
22 Creepage distances, clearances and distances through sealing compound
Table 4 – Mechanical endurance
23 23 Resistance to heat, to fire and to tracking
24 Conditional short-circuit current withstand test
25 Electromagnetic compatibility
26 Dynamic mechanical severities
26.1 Minimum degree of dynamic mechanical severities
24 26.2 Appropriate functionality
27 Electrical endurance
27.1 General requirements for accessories
27.2 Temperature burden for accessories
25 27.3 Damp heat for accessories
27.4 Contact resistance
28 Climatic endurance for contacts
28.1 General requirements for contacts
26 28.2 Thermal change for contacts
28.3 Dry heat for contacts
28.4 Corrosion resistance for contacts
28.5 Damp heat for contacts
28.6 Functionality for contacts
28.7 Shocks for contacts
27 29 Climatic endurance for bodies
29.1 General requirements for bodies
29.2 Dry heat for bodies
29.3 Cold resistance for bodies
29.4 Cold temperatures for bodies
28 30 Salt stress endurance
30.1 General requirements for accessories
30.2 Salt stress resistance
31 Operation with misalignments
31.1 Misalignment at normal operation
29 Figure 2 – Orthogonal misalignment – front view
Figure 3 – Angular misalignment – side view
Figure 4 – Angular misalignment – top view
30 Table 5 – Dimensions of misalignments
31 Table 6 – Combinations of misalignments
32 31.2 Misalignment after unmating
31.3 Misalignment by terminated wires
31.4 Mating process effected by misalignment
33 32 Environmental conditions
Table 7 – Environmental performance classes
34 Table 8 – Severities for environmental performance classes
35 Annex A (normative) Test cycle electric endurance
36 Annex B (informative) Environmental performance classes for vehicles
Table B.1 – Severities for environmental performance classes for vehicles
37 Annex C (informative) Examples for accessories on the market
C.1 General
C.2 Accessory example 1
38 Figure C.1 – Layout of accessory example 1
Table C.1 – Parameters for accessory example 1
39 Figure C.2 – Accessory example 1 Type A
40 C.3 Accessory example 2
Figure C.3 – Accessory example 1 Type B
41 Figure C.4 – Layout of accessory example 2
Table C.2 – Parameters for accessory example 2
42 Figure C.5 – Accessory example 2 Type A
43 Figure C.6 – Accessory example 2 Type B
44 C.4 Accessory example 3
Table C.3 – Parameters for accessory example 3
45 Figure C.7 – Accessory example 3 Type A
46 C.5 Accessory example 4
Figure C.8 – Accessory example 3 Type B
47 Figure C.9 – Drawings for accessory example 4 Type A
Table C.4 – Parameters for accessory example 4
48 C.6 Accessory example 5
Figure C.10 – Drawings for accessory example 4 Type B
49 Figure C.11 – Drawings for accessory example 5 Type A
Table C.5 – Parameters for accessory example 5
50 C.7 Accessory example 6
Figure C.12 – Drawings for accessory example 5 Type B
Table C.6 – Parameters for accessory example 6
51 Figure C.13 – Drawings for accessory example 6 Type A
Figure C. 14 – Drawings for accessory example 6 Type B
52 Bibliography
BSI PD IEC/TS 63066:2017
$198.66